Concrete Test Cylinder Calculator

How many strength test sets and cylinders a pour requires, and whether the results that came back satisfy the acceptance criteria.

ACI 318-08BNBC 2020

Code

The pour

Specified strength

5 sets · 15 cylinders

f′cmin12345678910
Test sets required
5
Cylinders to cast
15
Minimum single test
3500 psi
Lowest test
3650 psi

Cylinder strengths

psi
Test123Avg
14167
23883
34283
43750
54450
64117
73650
84250
94017
104417

Design checks

CheckDemandCapacityDCRStatus
Test 1 — individual strength3500 psi4167 psi0.840✓ OK
Test 2 — individual strength3500 psi3883 psi0.901✓ OK
Test 3 — individual strength3500 psi4283 psi0.817✓ OK
Tests 1–3 — running average4000 psi4111 psi0.973✓ OK
Test 4 — individual strength3500 psi3750 psi0.933✓ OK
Tests 2–4 — running average4000 psi3972 psi1.007✗ FAIL
Test 5 — individual strength3500 psi4450 psi0.787✓ OK
Tests 3–5 — running average4000 psi4161 psi0.961✓ OK
Test 6 — individual strength3500 psi4117 psi0.850✓ OK
Tests 4–6 — running average4000 psi4106 psi0.974✓ OK
Test 7 — individual strength3500 psi3650 psi0.959✓ OK
Tests 5–7 — running average4000 psi4072 psi0.982✓ OK
Test 8 — individual strength3500 psi4250 psi0.824✓ OK
Tests 6–8 — running average4000 psi4006 psi0.999✓ OK
Test 9 — individual strength3500 psi4017 psi0.871✓ OK
Tests 7–9 — running average4000 psi3972 psi1.007✗ FAIL
Test 10 — individual strength3500 psi4417 psi0.792✓ OK
Tests 8–10 — running average4000 psi4228 psi0.946✓ OK

Calculation

  1. 1Sets required by pour daysACI318 5.6.2
    n_{time} = \text{one set per day of placing}
    n_{time} = 3 \text{ days} \Rightarrow 3
    n_{time}3
  2. 2Sets required by volume placedACI318 5.6.2
    n_{vol} = \left\lceil \frac{V}{V_{set}} \right\rceil
    n_{vol} = \left\lceil \frac{400.0}{150} \right\rceil = 3
    n_{vol}3
  3. 3Sets required by surface areaACI318 5.6.2
    n_{area} = \left\lceil \frac{A}{A_{set}} \right\rceil
    n_{area} = \left\lceil \frac{12000}{5000} \right\rceil = 3
    n_{area}3

    A thin element can cover a large area on very little concrete, which the volume criterion alone would under-test.

  4. 4Governing number of test setsACI318 5.6.2
    n = \max\left(n_{time},\; n_{vol},\; n_{area}\right) \ge n_{min}
    n = \max(3,\,3,\,3) = 3,\quad n_{min} = 5 \Rightarrow 5
    n5

    The calculated criteria give 3; the ACI 318-08 minimum of 5 governs.

  5. 5Cylinders to cast
    N = n \times c
    N = 5 \times 3 = 15
    N15
  6. 6Lower bound on an individual strength testACI318 5.6.3.3(b)
    f_{min} = f'_c - 500\ \text{psi}
    f_{min} = 3500
    f_{min}3500 psi

Warnings

  • 2 acceptance criteria are not met. That triggers the investigation route — further testing, cores, or analysis of the affected work — rather than simple rejection.

Assumptions

  • One concrete class and one mix design. A pour with more than one class is tested for each class separately.
  • A cylinder entered as zero is treated as not cast, and is left out of that test's average.
  • Cylinder strengths are the values reported by the testing laboratory, already corrected for any specimen size or capping requirement.

What this calculator does not check

  • Counts the tests a pour requires and checks the results that came back. It does not evaluate the mix design, and it does not set a required average strength for proportioning.
  • Does not carry out the investigation that a failing result triggers — no core strength evaluation, load test or structural analysis.
  • Testing frequency is the code minimum. A specification or a superintending engineer can require more, and often does.
  • Assumes the tests are in chronological order, because the running average is taken over consecutive tests.

Results are for preliminary sizing and educational use. They are not a design and must be reviewed, verified and sealed by a licensed or registered engineer before being used in construction.

concrete-test-cylinder v1.0.0 · ACI 318-08 · input 9a2fd36d3173375f